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Introduction to Pipe Relining

Pipe relining is a trenchless repair method that fixes damaged pipes without invasive excavation. The process involves inserting a resin-saturated felt tube into the existing pipe, which is then cured with heat or UV light, creating a new pipe within the old one.

Rouse Hill Plumbing in Sydney specialises in pipe relining for both residential and commercial plumbing repairs. Key benefits of this technique include:

  • Minimal disruption - New pipe access requires only entry and exit points, preserving ground surfaces
  • Time-efficient - Sets within hours, eliminating the need for digging
  • Cost-saving - Generally 50-70% cheaper than complete pipe replacement
  • Durable - The seamless, watertight epoxy resin lining extends pipe lifespan
  • Possibility of partial relining for localised issues

In this article, we’ll explore the critical role epoxy resin plays in pipe relining and the step-by-step process our licenced plumbers use to reline old, damaged pipes.

The Damage Assessment Process for Identifying Pipe Issues

The first step our plumbers take is a thorough CCTV pipe inspection. A camera is fed through the pipe to identify cracks, leaks, blockages from tree roots, and other issues. High-resolution footage clearly indicates what was the pipe condition and problem areas.

CCTV inspections are crucial to determine if we need to fix broken pipes or if pipe relining is suitable. We can also assess if partial relining is possible for localised damage. Key information on our pipe needs includes:

  • Exact locations of faults like cracks or holes
  • Nature and severity of the damage
  • Presence of obstacles like tree roots or mineral build-up

Using this high-resolution footage, our experts determine the most appropriate repair method. CCTV assessments minimise invasive excavation as we’ve already carried out investigations to understand the scope of issues prior to taking action.

Preparing Pipes for Relining with Hydro-Jetting

Before relining pipes, thorough cleaning is essential for the epoxy resin to properly adhere. To clear our blocked sewer pipes, we use a special hydro-jetting process that blasts the pipe interior with highly pressurised water.

This water jetting eradicates grease, mineral deposits and rust, ensuring secure resin bonding. It also helps to clear any remaining roots from blocked drains, obstructions or protrusions that could lead to future blockages.

We insert a hose with a rotating nozzle into the pipe and spray water at up to 5000 PSI, scouring the entire surface. Our hydro-jetting effectively propels debris out to an exit point for disposal, ensuring a thorough clean.

CCTV inspection follows to confirm the pipe is now smooth, clean and ready for epoxy resin installation. Hydro-jetting is critical preparation as even tiny debris traces or damp patches could reduce resin adhesion, eventually causing linings to detach.

Our plumbers proceed with relining only after ensuring the pipe is in optimal condition for long-term epoxy bonding.

What is Epoxy Resin and How is it Used in Pipe Relining?

Epoxy resin is the crucial component that makes pipe relining possible. This two-part adhesive compound consists of an epoxy base resin and a polyamine hardening agent. When combined, an exothermic chemical reaction occurs, transitioning the initial liquid state into a hardened, durable solid plastic.

Epoxy’s unmatched bonding strength, heat resistance and waterproof properties make pipes made with it ideal for repairs. Our plumbers use a flexible epoxy-coated polyester felt tube with an inflatable calibration tube inside. Once inserted into the damaged pipe, inflating the hose presses the resin-saturated lining firmly against the interior walls.

The lining is held against the pipe surface until the epoxy cures and hardens, typically with heat or ultraviolet light acceleration. The result is a smooth, seamless, and watertight internal pipe surface that withstands pressure and water flow for decades.

Robotic cutters reopen lateral connections post-curing, prior to calibration tube extraction. The relining restores pipe functionality efficiently. Rouse Hill Plumbing excels in executing non-invasive, durable epoxy resin relining for varied clientele.

Curing Epoxy Resin to Finalize the Pipe Relining Process

Once the epoxy-coated liner is firmly pressed against the damaged pipe walls, the critical next phase is curing the resin to harden and complete the relining. We accelerate this chemical reaction using controlled heat, steam or ultraviolet light depending on pipe dimensions and access constraints.

For smaller pipes, curing may involve circulating hot water at 60-82°C. For larger pipes within the hot water system, steam injection is often used to reach temperatures up to 177°C. For difficult access areas, we can also use specialised UV lamps and fibre optics to cure the resin with ultraviolet radiation.

These curing techniques all stimulate the epoxy base and hardening agent interaction. As cross-linking bonds rapidly form, the resin transforms from a pliable lining into a hardened, seamless plastic barrier. The curing times range from just 30 minutes for UV light up to a few hours for hot water or steam heat acceleration.

The available curing methods enable our team to reline pipes in diverse locations. We monitor temperatures and inspect CCTV footage to confirm complete resin hardening before finishing the relining. The end result restores the structural integrity and water flow of damaged pipes for decades to come through minimally invasive means.

The Benefits of Choosing Trenchless Pipe Relining

Trenchless pipe relining provides numerous advantages over traditional pipe replacement methods requiring extensive excavation. Key benefits of relining with epoxy resin include:

  • No fuss involved - Access only via entry and exit points, ensuring we’ve cleaned up after with no damage to surrounding structures or landscapes
  • Rapid repairs - Curing completes in just hours, a significant improvement over the few days required with pipe replacement
  • Cost savings - Pipe relining averages 50-70% less than full replacement
  • Long-term durability - Epoxy coatings provide a seamless, watertight barrier lasting decades
  • Versatility - Ability to reline full pipe lengths or smaller sections
  • Enhanced flow - Smooth internal finish improves hydraulic capacity

At Rouse Hill Plumbing, Our timely relining services come with a comprehensive 10-year warranty for added assurance. This guarantees our epoxy repairs against defects in materials or workmanship.

Clients appreciate the significant cost and time savings offered by minimally invasive trenchless relining, which still restores structural integrity and flow. With more than 15 years experience, our very professional team of licenced plumbers have the expertise to assess damage and reline residential or commercial pipes for long-lasting, hassle-free performance.

Considering Environmental Factors in Pipe Relining

Pipe relining offers a more environmentally sustainable solution for storm water and sewer drain systems compared to traditional pipe replacement methods. Retaining the existing pipe infrastructure, we negate the need for excavation and extra materials.

Our services minimise the carbon footprint by foregoing heavy machinery and trench excavation. It also reduces landfill waste from discarded damaged pipes. Epoxy resin liners have minimal environmental impact once cured and last for decades.

For clients wanting to make an eco-friendly choice, pipe relining enables any plumbing restoration with a much smaller environmental footprint. The process saves energy, resources and minimises disruption to surrounding areas.

At Rouse Hill Plumbing, we focus on sustainable solutions to meet repair needs. Pipe relining allows us to provide long-lasting repairs while supporting environmental responsibility.

Assuring Durability and Longevity of Relined Pipes

At Rouse Hill Plumbing, We guarantee the superior durability and longevity of epoxy resin relined pipes. The sturdy epoxy barrier ensures decades-long service, significantly extending plumbing lifespan affordably.

Our skilled plumbers ensure resin adhesion through detailed interior pipe preparation before relining. Once the seamless lining is cured, it provides a waterproof, corrosion-resistant and pressure-resistant solution able to withstand harsh conditions.

We back all pipe relining jobs with an industry-leading 10 year warranty. This warranty covers any defects in the epoxy resin materials and workmanship. If issues ever occur down the track, we will get your repairs or reline the pipes again free of charge.

Quality epoxy installations can deliver pipe functionality extending beyond 50 years. Durability can be further enhanced through regular maintenance checks by our team. Our 15-plus years of experience affirm the reliability of epoxy pipe relining under heavy use.

Our professional plumbers apply pipe relining, which has advanced significantly in technical innovation and real-world performance testing. When applied correctly by licenced experts like our plumbers, seamless epoxy barriers make pipes structurally sound for the long run. If you need to get your pipes repaired, trust in trenchless relining to assure peace of mind now and into the future.

When to Choose Pipe Relining Over Replacement

Choose pipe relining over full replacement when:

  • Damage is limited - Localised leaks, cracks or corrosion affecting small sections
  • Original pipes are still structurally sound - Relining when issues first appear extends lifespan
  • Minimal landscape disruption is essential - Relining avoids tearing up gardens, driveways etc.
  • Cast iron, clay or concrete old pipes need restoration - Epoxy coatings rehabilitate deteriorating pipes
  • Faster solution is required - Relining takes hours versus days for pipe replacement
  • Budget constraints - Pipe relining averages 50-70% cheaper than replacing pipes

We would highly recommend consulting Rouse Hill Plumbing to assess your unique situation. Our licenced experts are highly recommended for reviewing CCTV pipe inspection footage and providing transparent advice on the best solutions. Whether full replacement or trenchless relining, we work to save you money while restoring lasting pipe integrity.

Our pipe relining services are often the high-quality, affordable choice for moderately damaged pipes over invasive replacement. With customised curing temperatures and possibility for partial repairs, pipe relining from Rouse Hill Plumbing provides optimal convenience and value.

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